A home made wall mounted vertical manual tire changer
This page describes how Henrik Carlqvist built his own manual tire changer.
The rim holder
2x8 inch wood
I started with a piece of 2x8 inch planed wood. It has the dimension
45x195 mm and with a saw I cut myself a piece with the length 225 mm. To
make it fit within a 13" rim I had to cut some corners...
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Hole for center pipe
A detachable 25 mm pipe will be placed in the center of the tire holder. This
will be used as an axis for a tyre bar. The metal holder for the pipe might also
be able to hold bigger rims. I used an adjustable drill to make a 25 mm hole
through the entire wooden piece after drilling a hole with a bigger diameter
just deep enough for the metal holder.
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Bolt
Some kind of bolt will be needed to hold the rim in place. I drilled a hole wide
and deep enough to keep the nut.
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13 mm hole
I then drilled a hole almost big enough for the M14 threaded rod.
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Widened
But as the 13 mm hole was only almost big enough for the M14 threaded rod I had
to widen it to fit exactly.
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8 cm bolt
A bolt length of 8 cm from the steel reinforcement through the 45 mm wood will
make the bolt stick out a little more than 3 cm on the other side which will
be enough for most rims.
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Securing bolt
I drilled a hole throgh the threaded rod and the outer nut to secure the home
made bolt with a nail. The nut is also secured to one of two TT shaped steel
reinforcements used to fasten the 2x8 inch wood.
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Alignment
Using the center pipe for alignment in its holders I secured the TT shaped steel
reinforcements on a 2x4 inch (45x95 mm) piece of wood. I also used some square
washers as the stell reinforcements where wider than the wood.
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T shape
I used the same kind of TT shaped steel reinforcement as before on the 2x8 inch
piece of wood to make a T shape of the painted 2x4 inch piece of wood and a new
2x3 inch piece of wood. All these TT shaped steel reinforcements are secured
using 8x40 mm screws.
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T shaped wall mount
Using 5x60 mm screws I built a T shaped wall mount from two 1x8 inch (21x195 mm)
pieces of wood on which i fastened some 20 cm long 2x2 inch (45x45 mm) pieces and
a topmost 2x4 inch (45x95 mm) piece where I also drilled a 24 mm hole abouth
halfway through the 2x4 inch piece of wood. This hole will hide a screw head
below a box lock.
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Wall mount on wall
Everything looks better with some paint...
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Hinge on wall mount
At the bottom of the wall mount I secured the wall mount to the wall using two
8x90 mm screws. The hinge and the rest of the wall mount was
secured using 5x70 mm screws.
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Hinge on T shape
I placed the hinge on the T shape so it would not stick out downwards..
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Lock on wall mount
I removed the built in spring from the box lock, instead I will rely on gravity
doing its thing. Hidden by the box lock is yet another 8x90 mm screw securing
the wall mount to the wall. Those other screws are 5x70 mm.
At the side of the wall mount I fastened two attachements using 8x40 mm screws.
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8 mm holes in attachement
To be able to use 8x40 mm screws to fasten the attachements I had to drill
bigger 8 mm holes in the attachements.
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Chains
The attachements are used to hold chains. These chains will secure the T shape
when folded out from the wall on the hinge.
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Paint
Everything looks better with some paint!
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Rubber blanket
I glued a rubber blanket to the rim holder, this will protect the rims against
screw heads sticking up from the metal holder for the center pipe.
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Staples
On the wall side, which will not be in contact with the rim, I also used some
staples to secure the rubber blanket to the rim holder.
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Hole for lock
At the top of the T shape I drilled a 16 mm hole for the box lock.
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Washer to fit hole for lock
To make the lock fit I used an extra washer.
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Wheel nut
As most of my rims are fastened using spherical wheel bolts I ordered a
spherical wheel nut for securing rims onto my tire changer. This was the
cheapest part of my project, as a time limited offer this was also sent without
any shipping cost! This wheel nut is M14x1.5 and for this I also needed a M14x1.5
bolt. As I wasn't able to find any bolt suitable for my purpose I decided to
build one myself using nuts and a threaded rod. Finding an M14 threaded rod was
hard, but at last I found one at Swedol.
Unfortunately it turned out that the M14 threaded rod from Swedol wasn't M14x1.5
but instead M14x2.0. After some more searching I ordered M14x1.5 threaded rod and
nuts from Conrad, this was much more
expensive.
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Fastening wheel
Whenever I change my tires, instead of using a crossed lug wrench I use this
breaker socket bar. Now I use it also to fasten the rim to my tire changer.
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Bead buster
When removing a tire, the bead has to be broken in some way. There are different
tools to do this. I use this bead buster which I can operate using the same
19 mm socket as I used to fasten the wheel nut.
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Wall side of tire
The wall side of the tire is accessed by folding out the T shape on the hinge
and letting it rest in the chains. The chains are fastened with snaplinks to make
it easy to remove the T shape from the wall mount if I want to store it
elsewhere. By folding out the T shape I am able to also work with the
bead buster on the wall side of the tire. To secure the bead buster to the rim
it is not enough space to use the breaker socket bar, instead I use an
adjustable wrench for that.
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Center pipe in place
Before trying to get the tire of the rim I put the center pipe in place.
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Pipe not strong enough
Unfortunately the pipe was not strong enough for the forces needed to remove
the tire. The pipe was bent and needs to be replaced by something stronger.
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Replaced pipe with solid bar
The pipe was replaced with a 1 meter solid 25 mm aluminium bar, this should be
strong enough.
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Accessories
Tool to break the bead
To get the tire of the rim you will initally after removing the valve core have
to break the bead in some way. This takes a lot of force and some kind of tool
is useful for this. There are many different tools for this purpose, I did
choose this BeadBuster which I ordered from the USA.
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Steel tire bars
I have two steel tire bars. These are useful to remove tires from steel rims.
They are also useful to quickly push the tire along the bead once the bead has
been broken at one place with the bead buster instead of using the bead buster
at many places around the tire on the same side of the tire.
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Brush, alloy tire bar and valve tool
A brush is needed to apply lube to the tires. The alloy tire bar is used to
remove tires from alloy rims and to apply new tires to rims. I bought this
Sealey TC963 alloy tire bar from ebay UK, but there are also other options.
The valve tool was bought from Biltema, again there are other options but I
like this tool as it is usable both to remove the valve core and to install the
valve in the rim.
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Modified air filler
When filling air into the tire the bead will get in place with some noise. This
modified air filler will allow me to be somewhere else when the bead gets in
place. Unfortunately, when trying to use this remote air filler I found that
to be able to seat the bead I sometimes had to use a hand to adjust the tire
position to avoid air leaking out between the tire and the rim. So there is not
much point in having this modified air filler.
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Ratchet strap
Sometimes air passes between the rim and the tire and the bead won't seat. I
bought a cheap ratchet strap which can be used to put pressure around the tire
and this somehow makes it easier to seat the bead.
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Wheel balancer
Once the tires have been changed you will need to balance the wheels. I have
this rather simple wheel balancer without engine where the wheel is manually
spinned to measure the balance. Most wheel balancers are more advanced and have
an engine to spin the wheel, but there are also more simple bubble balancers
which are even portable.
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Consumables
Tire lube and valves
The tire lube is needed to attach the tire to the rim and it also makes it
easier to remove a tire from the rim. When changing a tire also the valve should
be replaced.
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Parts list
Description | Supplier | Product number | Price |
1 m aluminium bar, diameter 25 mm |
Maskindelen.se |
51942.1000 |
168 SEK ≈ 17 € |
Shipping |
Maskindelen.se |
|
120.00 SEK ≈ 12 € |
2 pairs of pipe holders |
Byggmax |
7270162 |
2 x 48.95 SEK ≈ 2 x 5 € |
hinge (a pair) |
Byggmax |
729393 |
51.95 SEK ≈ 5 € |
Shipping (the above was only available for purchase online) |
Byggmax |
|
99.00 SEK ≈ 10 € |
2x9 inch (45x220 mm) wood, 3.3 m |
Byggmax |
0814522055 |
120.29 SEK ≈ 12 € |
1x8 inch (21x195 mm) wood, 5.1 m |
Byggmax |
08021195 |
93.33 SEK ≈ 10 € |
2x4 inch (45x95 mm) wood, 2.5 m |
Byggmax |
08145096 |
40.75 SEK ≈ 4 € |
2x3 inch (45x70 mm) wood, 2.5 m |
Byggmax |
08145071 |
30.75 SEK ≈ 3 € |
2x2 inch (45x45 mm) wood, 2.5 m |
Byggmax |
08145046 |
20.75 SEK ≈ 2 € |
2 x 15 pieces screw 8x40 mm |
Jula |
302070 |
2 x 29.90 SEK ≈ 2 x 3 € |
10 pieces screw 8x90 mm |
Jula |
302072 |
29.90 SEK ≈ 3 € |
100 pieces screw 5x60 mm |
Jula |
303029 |
69.90 SEK ≈ 7 € |
100 pieces screw 5x70 mm |
Jula |
303030 |
69.90 SEK ≈ 7 € |
10 pieces 8.4x24x2 mm round washer |
Jula |
315994 |
29.90 SEK ≈ 3 € |
10 pieces 9x25x3 mm square washer |
Jula |
300077 |
19.90 SEK ≈ 2 € |
3 x 200x60x96 mm steel reinforcement |
Biltema |
87885 |
3 x 34.90 SEK ≈ 3 x 3.50 € |
62x20.5x1.2 mm steel reinforcement |
Biltema |
44133 |
6.90 SEK ≈ 1 € |
Box lock |
Biltema |
86296 |
49.90 SEK ≈ 5 € |
Slide lock |
Biltema |
86594 |
39.90 SEK ≈ 4 € |
2 meter 6mm chain |
Biltema |
25148 |
79.90 SEK ≈ 8 € |
4 x attachements |
Biltema |
25348 |
4 x 44.90 SEK ≈ 4 x 5 € |
2 x 8x80 mm snaplink |
Biltema |
250117 |
2 x 12.90 SEK ≈ 2 x 1.50 € |
2 x 7x70 mm snaplink |
Biltema |
250110 |
2 x 26.90 SEK ≈ 2 x 3 € |
250x300 mm rubbel blanket |
Biltema |
60240 |
49.90 SEK ≈ 5 € |
Wheel nut M14x1.5 |
Autodoc |
01214 |
8.99 SEK ≈ 1 € (shipping was included in this price when I placed my order!) |
1m threaded bar M14x1.5 |
Conrad |
134784 |
129 SEK ≈ 13 € |
100 nuts M14x1.5 |
Conrad |
131593 |
269 SEK ≈ 27 € |
Shipping |
Conrad |
|
59.00 SEK ≈ 6 € |
Sum of parts |
|
|
2178.41 SEK ≈ 220 € |
Accessories list
Description | Supplier | Product number | Price |
BeadBuster XB-450 |
BeadBuster |
XB-450 |
104 US $ ≈ 92 € |
Shipping |
BeadBuster |
|
38.46 US $ ≈ 34 € |
Toll and VAT |
PostNord |
|
223 SEK ≈ 23 € |
Fee |
PostNord |
|
125 SEK ≈ 13 € |
Alloy tire bar Sealey TC963 |
eBay UK |
321520451958 |
90.95 GB £ = 1158.15 SEK ≈ 116 € |
Shipping (no toll or VAT when ordering from EU) |
eBay UK |
|
10.88 GB £ = 138.43 SEK ≈ 14 € |
Valve tool |
Biltema |
191527 |
119 SEK ≈ 12 € |
2 x steel tire bars |
Biltema |
10203 |
2 x 99.90 SEK ≈ 2 x 10 € |
Brush |
Biltema |
3300 |
59.90 SEK ≈ 6 € |
Modified air filler |
mostly Biltema |
I already had most of the parts needed for this. Buying these parts new
would probably cost about 300 SEK. |
300 SEK ≈ 30 € |
Ratchet strap |
Jula |
388609 |
19.90 SEK ≈ 2 € |
Wheel balancer Pela U-108 |
Verktygsboden |
491615 |
6950 SEK ≈ 700 € |
Shipping |
Verktygsboden |
|
200 SEK ≈ 20 € |
Sum of accessories |
|
|
10761.20 SEK ≈ 1076 € |
Consumables list
Description | Supplier | Product number | Price |
Tire lube (2 kg) |
Biltema |
36000 |
229 SEK ≈ 23 € |
50 Valves TR 414 |
Biltema |
33080 |
149 SEK ≈ 15 € |
Sum of consumables |
|
|
378 SEK ≈ 38 € |
Total cost
Description | Price |
Parts |
2178.41 SEK ≈ 220 € |
Accessories |
10761.20 SEK ≈ 1076 € |
Consumables |
378 SEK ≈ 38 € |
Total sum |
13317.61 SEK ≈ 1335 € |
Final thoughts and different options
Finished tire changer
Looking at the total cost of the home made tire changer you realize that it is
probably going to take about 15 years before it has paid off compared to taking
your wheels to a local tire shop. But more than half of this cost is for the
wheel balancer. It would have been possible get a cheaper solution by choosing
different accessories.
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Cheap wheel balancer
I would have gotten about half the total cost if I would have choosen one of
these cheap bubble wheel balancers. I have no experience from these bubble
balancers myself, but I assume the work good enough for thin tires. My guess
is that the result might get less good for wide tires as they don't point out
different angles for the weights on the inside and outside of the rim.
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Cheaper bead breaker
This is kind of bead breaker is cheaper and maybe also quicker to use. However
I really like that my BeadBuster is so small and doesn't need much storage space.
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Tool to seat the bead
Some tool like this might make it easier to seat the bead. So far I have been
able to seat the beads without any such tool. By widening newly stored tires
before placing them on the rim and by applying some tire lube on the rim around
the drop center I have been able to avoid air passing between the tire and the
rim. Ta maximize air flow into the tire I also remove the valve core.
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Tool to hold the tire
Another tool I haven't bought but considered to buy is a tool to hold the tire
in place when putting the tire on the rim using the tire bar. Instead I now use
one hand to hold the tire and the other hand to use the tire bar. Sometimes
if I fail holding the tire firmly enough the tire pops back and I have to
restart with the tire bar. Some tool like this would hold the tire in place and
allow me to operate the tire bar with both hands. However, after some use of
my wall mounted tire changer I have found that the bead buster is usable also
as a tool to hold the tire in place when mounting the tire.
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Professional made tire changer
You could also buy a professional made tire changer. That would be a much cheaper
solution if you would choose something like the Harbour Freight tire changer in
the picture above. You could also choose something more expensive like a No-Mar
tire changer or maybe even a professional motorzied tire changer. However, my
home made wall mounted solution occupies less space than any other solution I
have seen. I am even able to use it in my garage with my cars parked in the
garage. Those walk around tire changers need more space when used.
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Updates and fixes
Lessons learned
At the time of this writing I have used the tire changer to change 8 tires,
there is also a
video at youtube
where a tire is mounted. I have found two things that needed to be fixed.
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Lock of hinge
When working on the wall side of the tire the T-shape sometimes fell off the
hinge. To avoid this I added a slide lock to secure the hinge.
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Cracks
My 2x8" piece of wood was not strong enough for the forces needed to change
tires. It cracked at several places. In an attempt to fix this I have replaced
the 2x8" piece of wood with a 2x9" piece of wood which is rotated 90 degrees so
the fibres of the wood gets perpendicular to the TT shaped steel reinforcements.
If this 2x9" piece of wood does not prove to be good enough I will probably have
to try plywood instead.
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 A home made wall mounted vertical manual tire changer by Henrik Carlqvist is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
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